as Russian-made shut-off devices on technological lines of oil refining, chemical pulp and paper and other industries with liquid and gaseous, including aggressive, working media, where, according to operating conditions, heating of the working medium is necessary to avoid solidification.
Heated ball valves are intended to be fitted as stop/shutoff valves in the process lines at chemical and oil-refining plants, as well as at pulp-and-paper mills and other production facilities using fluid, gaseous as well as corrosive working media where working medium heating is required in order to avoid gelation, for instance, in the process lines of liquid sulfur or chocolate. Distinctive features of these valves are special design of ball and ball seat which provides advanced reliability, and also stamp-welded design of body and heating jackets and casting design of valves.
Characteristic | Value |
Working medium | Media where the valve material is corrosion-resistant |
Nominal pressure, PN | 1,6; 2,5; 4,0 |
Working medium temperature | |
For stainless and low temperature carbon steel | – 60°С…+160 °С |
For carbon steel | – 40°С…+160 °С |
The tightness class of the gate according to GOST 9544-2015 | А |
Climatic version according to GOST 15150-69 | U1 (-40°C…+40°C) or UHL1 (-60°C…+50°C) |
Handle turning force, N | 150 max |
Total service life, cycles | 8000 |
The full service life | 10 |
The valve body comprises the inner pipe and the shell, which are forming an annular chamber. Into this chamber, the heat transfer agent is admitted via the nipple to heat the working medium. The valve body and the ball (3) are sealed with the ball seats (5). The cap-body joining is sealed with the joint gaskets (7). To tighten the ball seats (5) and the joint gaskets (7) the flanges are to be bolted together by stud bolts until the ball seats stop positively against the valve body (1). The blowout proof valve stem (4) is sealed with stem packing (8) and stem seal (11). Valve shifting is performed by turning handle (12) through 90 degrees. Remotely controlled valves provided with pneumatic and electrical actuators are available. The valve can be mounted on the pipeline in any attitude position required. The valve can be supplied with the valve-locking device.
PRODUCT CATALOGS IN .pdf FORMAT:
No. | Designation | Materials used in various valve versions | |||
---|---|---|---|---|---|
Basic version | -02 | -03 | |||
1 | Valve body | Steel 321H (X12CrNiTi 18 9) | Steel 1023 (C 22) | cold-resistant steel | |
2 | Branch pipe | ||||
3 | Plug | Steel 321H (X12CrNiTi 18 9) | |||
4 | Spindle | Steel 14X17N2 | |||
5 | Saddle | PTFE | |||
6 | Ring | Steel 321H (X12CrNiTi 18 9) | |||
7 | O-ring | PTFE | |||
8 | PTFE | ||||
9 | Puck | Steel 321H (X12CrNiTi 18 9) | |||
10 | Nut bolt | Steel 20 | |||
11 | Ring | PTFE | |||
12 | Handle | Steel 08H18N1 FROM | |||
13 | Stud bolt | Steel 1023 (C 22)X13 | Steel 1035 (C 35) | cold-resistant steel | |
14 | Cap nut | Steel 321H (X12CrNiTi 18 9) | |||
15 | Nipple | Steel 1023 (C 22) |
Pic. 1
Pic. 2
Table 1
Designation | PN | DN | L | L1 | H | H1 | D | D1 | d | n | d1 | d2 | Pic. |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
BALL VALVE - PN16 -10NZH29P, 10S29P1 | |||||||||||||
FB39.010.010. 800 | 16 | 10 | 130 | 134 | 89 | 50 | 90 | 60 | 14 | 4 | 6 | 7,3 | 1 |
FB39. 010. 015. 800 | 15 | 130 | 134 | 89 | 50 | 95 | 65 | ||||||
FB39. 010. 020. 800 | 20 | 150 | 133 | 90 | 86,5 | 105 | 75 | 10 | 14 | ||||
FB39. 010. 025. 800* | 25 | 160 | 133 | 90 | 86,5 | 115 | 85 | ||||||
FB39. 010. 032. 800 | 32 | 180 | 268 | 127 | 100 | 135 | 100 | 18 | |||||
FB39.010.040. 800 | 40 | 200 | 249 | 132 | 105 | 145 | 110 | ||||||
FB39. 010. 050. 800 | 50 | 230 | 245 | 137 | 110 | 160 | 125 | ||||||
FB39. 010. 065. 800 | 65 | 290 | 245 | 145 | 125 | 180 | 145 | ||||||
FB39.010.080. 800 | 80 | 310 | 320 | 174 | 135 | 195 | 160 | 4 | 1,2 | ||||
FB39.010. 100. 800 | 100 | 350 | 452 | 217 | 170 | 215 | 180 | 8 | 20 | 25 | |||
FB39.011. 100. 800** | 350 | 202 | 264 | 170 | 215 | 180 | |||||||
FB39.010. 125. 800* | 125 | 400 | 320 | 188 | 187 | 245 | 210 | ||||||
FB39.011. 125. 800* ** | 125 | 400 | 202 | 264 | 187 | 245 | 210 | ||||||
FB39.010. 150. 800 | 150 | 480 | 1000 | 242 | 227 | 280 | 240 | 22 | |||||
FB39.011. 150. 800** | 150 | 480 | 202 | 346 | 227 | 280 | 240 | ||||||
FB39.010. 200. 800* | 200/150 | 600 | 1000 | 234 | 227 | 335 | 295 | 12 | |||||
FB39. 011. 200. 800* ** | 600 | 221 | 325 | 227 | 335 | 295 | 12 | ||||||
BALL VALVE -FLOOD25 - 10NJ30P, 10S30P1 | |||||||||||||
FB39. 110. 010. 800 | 25 | 10 | 130 | 134 | 89 | 50 | 90 | 60 | 14 | 4 | 6 | 7,3 | 1 |
FB39. 110. 015. 800 | 15 | 130 | 134 | 89 | 50 | 95 | 65 | ||||||
FB39. 110. 020. 800 | 20 | 150 | 133 | 90 | 86,5 | 105 | 75 | 10 | 14 | ||||
FB39. 110. 025. 800* | 25 | 160 | 133 | 90 | 86,5 | 115 | 85 | ||||||
FB39. 110. 032. 800 | 32 | 180 | 245 | 128 | 100 | 135 | 100 | 18 | |||||
FB39.110.040. 800 | 40 | 200 | 245 | 130 | 105 | 145 | 110 | ||||||
FB39.110.050. 800 | 50 | 230 | 245 | 137 | 110 | 160 | 125 | ||||||
FB39. 110. 065. 800 | 65 | 290 | 245 | 145 | 125 | 180 | 145 | 8 | |||||
FB39.110.080. 800 | 80 | 310 | 450 | 203 | 135 | 195 | 160 | 1,2 | |||||
FB39.110. 100. 800 | 100 | 350 | 452 | 217 | 170 | 230 | 190 | 22 | 20 | 25 | |||
FB39.111. 100. 800 | 100 | 350 | 202 | 264 | 170 | 230 | 190 | ||||||
FB39.110. 125. 800* | 125/100 | 400 | 450 | 255 | 187 | 270 | 220 | 26 | 8 | ||||
FB39.111. 125. 800* ** | 400 | 202 | 264 | 187 | 270 | 220 | |||||||
FB39.110. 150. 800 | 150 | 480 | 400 | 220 | 227 | 300 | 250 | ||||||
FB39.111. 150. 800* ** | 480 | 221 | 314 | 227 | 300 | 250 | |||||||
FB39. 110. 200. 800* | 200/150 | 600 | 458 | 306 | 227 | 360 | 310 | 12 | |||||
FB39.111. 200. 800* ** | 600 | 221 | 314 | 227 | 300 | 250 | |||||||
BALL VALVE -FLOOD40 - 10NJ31P, 10S31P1 | |||||||||||||
FB39. 210. 010. 800 | 40 | 10 | 130 | 145 | 88 | 50 | 90 | 60 | 14 | 4 | 6 | 7,3 | 1 |
FB39. 210. 015. 800 | 15 | 130 | 134 | 89 | 50 | 95 | 65 | ||||||
FB39. 210. 020. 800 | 20 | 150 | 133 | 90 | 86,5 | 105 | 75 | 10 | 14 | ||||
FB39. 210. 025. 800* | 25 | 160 | 133 | 90 | 86,5 | 115 | 85 | ||||||
FB39. 210. 032. 800 | 32 | 180 | 245 | 128 | 100 | 135 | 100 | 18 | |||||
FB39. 210. 040. 800 | 40 | 200 | 245 | 130 | 105 | 145 | 110 | ||||||
FB39. 210. 050. 800 | 50 | 230 | 245 | 138 | 110 | 160 | 125 | ||||||
FB39. 210. 065. 000 | 65 | 290 | 245 | 145 | 125 | 180 | 145 | 8 | |||||
FB39.210.080. 800 | 80 | 310 | 452 | 176 | 135 | 195 | 160 | 1,2 | |||||
FB39.210. 100. 800 | 100 | 350 | 452 | 217 | 170 | 230 | 190 | 22 | 20 | 25 | |||
FB39.210. 125. 800* | 125/100 | 400 | 452 | 217 | 170 | 270 | 220 | 26 | |||||
FB39.211. 125. 800* ** | 400 | 270 | 200 | 187 | 270 | 220 | |||||||
FB39.210. 150. 800 | 150 | 480 | 1000 | 242 | 187 | 300 | 250 | ||||||
FB39.211. 150. 800** | 480 | 221 | 314 | 227 | 300 | 250 | |||||||
FB39.210. 200. 800 | 200/150 | 600 | 1000 | 242 | 227 | 375 | 320 | 30 | 12 | ||||
FB39.211. 200. 800* ** | 600 | 221 | 314 | 227 | 375 | 320 |
* – reduced bore
The X is for: 0(for PN16), 1(for PN25), 2(for PN40)
Pic. 3
(a) – execution E (b) – execution F c) – execution, C, L, d) – execution (D, M)
Pic.4
Designation | PN | DN | D1 | D2 | L | L1 | H | Н1 | d1 | d2 | Pic |
---|---|---|---|---|---|---|---|---|---|---|---|
FB 39.X20.010.800 | 16/25/40 | 10 | 11 | 17 | 230 | 145 | 92 | 50 | 6 | 7,3 | 4 |
FB 39.X20.015.800 | 15 | 17 | 22 | 230 | 134 | 92 | 50 | ||||
FB 39.X20.020.800 | 20 | 22 | 28 | 230 | 134 | 98,5 | 86,5 | 10 | 14 | ||
FB 39.X20.025.800 | 25/20 | 27 | 32 | 230 | 134 | 98,5 | 86,5 | ||||
FB 39.X20.032.800 | 32 | 34 | 42 | 260 | 245 | 127 | 100 | ||||
FB 39.X20.040.800 | 40 | 40 | 4 | 300 | 245 | 130 | 105 | ||||
FB 39.X20.050.800 | 50 | 52 | 58 | 230 | 245 | 133 | 110 | ||||
FB 39.X20.065.800 | 65 | 67 | 77 | 290 | 245 | 150 | 125 | ||||
FB 39.X20.080.800 | 78 | 80 | 88 | 310 | 317 | 172 | 135 | 2,4 | |||
FB 39.X20.100.800 | 100 | 99 | 112 | 350 | 317 | 190 | 170 | 20 | 25 | ||
FB 39.X20.125.800 | 125/100 | 123 | 135 | 400 | 317 | 190 | 187 | ||||
FB 39.X20.150.800 | 150 | 148 | 159 | 480 | 540 | 197 | 227 | ||||
FB 39.X20.200.800 | 200 | 202 | 218 | 600 | 540 | 197 | 227 |
A heated ball valve is used as a shut-off device for installation on pipelines transporting heated products that can solidify or condense during cooling. As an example of such an environment, dark petroleum products, chocolate, liquid sulfur, water vapor can be called. The main feature of this valve is the presence of a steam shirt of the body and the use of heat-resistant fluoroplast F4K for seals.
Structurally, the heated crane is a standard shut-off valve of an inter-flange installation, equipped with two clamping flanges and 4 tie pins. The main assembly elements are:
The case material can be stainless, carbon or frost-resistant steel. In accordance with the technical specification of the customer, the ball valve with heating can be equipped with a pneumatic or electromechanical drive. Similar products are used in automated and remote control systems.
The working resource is not less than 8000 cycles. The estimated service life is 10 years.
The price of a heated ball valve varies depending on many factors, including pressure, diameter and material design. Additionally, the individual wishes of the customer are taken into account.
You can buy a ball valve at a low price in JSC “RC “Fobos” by making an application by phone 8 (800) 700-62-60 (Moscow and all Russia) or using the services of regional managers, as well as by e-mail 14@fobosarm.ru
Delivery of cranes is carried out by the services of transport companies – Business lines, PEC. Transportation is also carried out by rail Zheldorexpedition and other types of delivery with payment for transport services and cargo insurance services by the buyer.